HB Performance: Capabilities and R&D

Our experts will create designs that best fit your application. Hayes uses the Quality Function Deployment (QFD) process, which clearly defines all the performance criteria. The latest 3-D modeling and FEA simulation software is used to analyze our designs. Our internal capabilities let us turn 3-D designs into complete functional prototypes within days. This process saves our customers time and money, while allowing Hayes to completely validate each customer’s unique specifications.
We use the latest CNC machining technologies and our own abilities to design equipment and fixtures to produce parts more efficiently. Through our sophisticated CNC machine centers and skilled machinists, we build perfection into every brake system. To assure quality and reliability, each of our work centers is fully proven out using ongoing process capability studies.
Our cellular concept called “cells of excellence”, eliminates waste and results in improved accountability. This concept is how Hayes error proofs our products and processes. This advanced, controlled and simplified method allows us to continuously improve in a dynamic atmosphere known as “Kaizens.” The end result is the highest quality product for our customers.
Nothing leaves Hayes unless it passes an extensive series of quality and performance tests. In addition to 100% testing, we can provide full traceability of all assemblies and components through both our internal manufacturing processes and our supply base. Safety, reliability and superior quality are built into every brake system ordered.
Our highly-qualified materials staff takes a proactive approach to finding the most cost-effective solution for our customers. They will explore all possible material options for your brake application. Our team analyzes, fully tests and certifies all types of materials in our lab, so you’re assured the best value from your Hayes Brake system.
We use programmable Coordinate Measuring Machines (CMMs) to compare each product to the original 3-D model. This allows us to provide statistical data (PPAP & APQP) to verify the integrity of all critical features and assure our process are in control. We also conduct frequent management reviews of our quality control programs, so excellence and consistency is in every brake we manufacture.